Process Gas Solutions from Aerzen
Custom-designed blower, compressor, and turbo concepts that offer high efficiency and process reliability.
Are you looking to compress or convey process gases safely, efficiently, and cost-effectively? Aerzen develops custom plant designs for virtually all process gases and gas mixtures across countless applications and industries. Our guiding principle: It is not the machine that determines the process, but the process that determines the machine.
Process Gas Compression and Delivery with Aerzen
Aerzen is one of the pioneers in compressor technology and is recognized as a leading provider of technical solutions for process gas applications. Whether you’re looking to optimize, modernize, or build a new plant, you can rely on more than 160 years of expertise, a broad portfolio of solutions, and a consistent focus on efficiency.
An Experienced Partner to the Process Gas Industry:
- Broad portfolio: rotary lobe blowers, screw compressors, and turbine technologies
- Wide performance range: pressures up to 300 bar, flow rates up to 350,000 m³/h
- Custom engineering for complex gases and process conditions
- Customized solutions with countless modification and accessory options
- High availability and reliability for long-term continuous operation
- Everything from a single source: engineering, unit manufacturing, and after-sales service
- Global player with more than 50 subsidiaries worldwide
Rotary Piston, Screw, and Turbine Technology
The portfolio for the process gas industry includes rotary lobe, screw, and turbine technology and covers pressures up to 300 bar and flow rates up to 350,000 m³/h. Oil-free compression solutions and ATEX-compliant designs are available for sensitive or potentially explosive process conditions.
A wide range of technologies from a single source:
- Rotary lobe blowers: Pressure differentials up to 2 bar, airflow rates up to 104,000 m³/h
- Screw compressors: Pressure differentials up to 25 bar, air flow rates up to 75,000 m³/h
- Turbo compressors: Pressure differentials up to 300 bar, air flow rates up to 350,000 m³/h
Reliable in continuous operation
Aerzen process gas compressors are designed for continuous operation and offer high availability, a long service life, and low maintenance requirements. They are available in a wide variety of designs, sizes, and custom configurations. They are configured to meet all relevant international regulations, building codes, and specifications of various industries and certification bodies.
Gear-type turbo for high pressures and high flow rates
For process gas applications involving high flow rates and high pressures, Aerzen offers turbo compressors with integrated gearboxes. The integrated gearbox technology, featuring a central main gear and separate pinion shafts, allows the speed of the individual compressor stages to be adjusted to suit the specific application. This allows the stages to be specifically tailored to their respective operating and pressure conditions. The result is high efficiency, a compact design, and energy-efficient operation even under demanding process conditions. An in-house R&D center and manufacturing facilities enable application-specific customizations with a short time-to-market. The design and engineering of the turbo compressors, including all auxiliary components, are carried out by GPE Turbo, a member of the Aerzen Group.
Expertise Across Many Markets
AERZEN blowers, compressors, and turbochargers are used in numerous key industrial applications and support safe and cost-effective production processes.
Application Areas:
- Chemical and petrochemical industries
- Oil and Gas Industry
- Refineries
- Power Generation and Power Plant Technology
- Oil and Gas Transportation
- Industrial gas production
- Hydrogen and CO₂ Processing
- Refrigeration Industry
- Helium Cooling and Liquefaction
- Steel industry and coking plants
- Food and pharmaceutical industries
- Chemical and Process Engineering
Retrofit Using 3D Laser Scanning
Are you looking to modernize existing systems or integrate new compressor stages? For revamp projects, 3D laser scanning enables precise planning and the seamless integration of new blower and compressor stages into existing systems.
